Flange-mounted zero-point positioner with monitoring sensor

Lange-Mounted Zero-Point Positioner with Monitoring Sensor | High-Precision Pneumatic Clamping System

The Lange-mounted Zero-Point Positioner with Monitoring Sensor is a high-performance industrial clamping and positioning system designed for automated manufacturing environments requiring fast tool change, reliable positioning feedback, and ultra-high repeat accuracy.

This system integrates pneumatic unlocking, optional pressure boosting, and dual-state sensor monitoring, making it ideal for smart production lines and advanced automation systems.

⚙️ Product Overview

• Type: Lange-mounted zero-point positioning system with sensor feedback

• Locking Method: Mechanical spring locking

• Unlocking Method: Pneumatic pressure release

• Monitoring System: Dual-state sensor (open / locked)

• Precision: High repeat positioning accuracy system

The system ensures stable and intelligent clamping performance with real-time status detection.

🔧 Key Features

• Pneumatic unlocking system for fast tool change

• Optional booster pressure for increased clamping force

• Mechanical spring locking ensures pressure-free locked state

• Integrated monitoring sensors (S8 interface, 150 mm cable)

• Dual-state feedback: Open / Locked status detection

• Surface and piston hardened treatment for durability

• Compatible with automation and smart manufacturing systems

📡 Intelligent Sensor System

The system includes two built-in monitoring sensors:

• Lock Status Sensor: Indicates whether the unit is properly locked

• Open Status Sensor: Detects unlocking condition

These sensors improve safety, automation reliability, and process control in industrial applications.

🧠 Working Principle

• Locked State: Mechanical spring force maintains secure positioning without air pressure

• Unlocking State: Pneumatic pressure releases the locking mechanism

• Booster Option: Additional air pressure (5–6 bar) can enhance clamping force

• Sensor Feedback: Continuous status monitoring ensures correct operation

• Pressure-Free Locking: No continuous air supply required in locked mode

📏 Technical Performance

• Repeat Positioning Accuracy: < 0.005 mm

• Unlocking Pressure: 8 – 12 bar

• Booster Pressure: 5 – 6 bar

🏭 Application Areas

The sensor-equipped zero-point system is widely used in:

• CNC machining centers

• Automated production lines

• Metal cutting and non-cutting processes

• Aerospace manufacturing

• Automotive assembly systems

• Food, chemical, and pharmaceutical industries

• Smart factory automation systems

📊 Technical Specifications

Model K10 / K20 / K40

📐 Installation Dimensions