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Corn Flakes & Breakfast Cereal Production Line Solution

Corn Flakes & Breakfast Cereal Production Line Solution

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Food Extruders
Published 2 days ago by Jinan Saixin Machinery Co., Ltd.,
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In Food Extruders category
Jinan, Shandong, China
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Corn Flakes & Breakfast Cereal Production Line Solution

Fully Automatic Corn Flakes Manufacturing & Breakfast Cereal Processing Plant

Jinan Saixin Machinery Co., Ltd. provides an advanced Corn Flakes & Breakfast Cereal Production Line designed for the efficient production of various ready-to-eat cereals, corn flakes, oat flakes, puffed cereals, cereal rings, and nutritious grain-based breakfast products. Utilizing advanced food extrusion technology, this fully automated production system delivers consistent product quality, high production efficiency, and reliable operation for modern food manufacturers.

Using raw materials such as corn flour, oat flour, rice flour, and other cereal grains, the extrusion process transforms the ingredients into different shapes including granules, rings, balls, and puffed products. Through additional flaking, drying, high-temperature puffing, and coating processes, manufacturers can produce premium-quality corn flakes and flavored breakfast cereals with excellent texture, taste, and appearance.


Complete Corn Flakes & Breakfast Cereal Production Process

The automatic cereal production line includes the following processing stages:

1. Raw Material Mixing

Different cereal flours and nutritional ingredients are accurately blended to create a uniform raw material mixture, ensuring stable product quality and consistent flavor.

2. Extrusion & Puffing

The mixed materials are processed through a high-performance food extruder, where controlled temperature and pressure create expanded cereal products with the desired shape, texture, and density.

3. Flaking

The puffed cereal particles are compressed into thin flakes to create traditional corn flakes and other flake-style breakfast cereals.

4. Initial Drying

The first drying stage removes excess moisture and stabilizes the cereal structure for further processing.

5. Secondary High-Temperature Puffing

A secondary puffing process improves the crispiness, texture, and eating quality of the finished cereal products.

6. Coating & Sugar Spraying

The coating system applies sugar, chocolate, vitamins, flavors, or other nutritional ingredients to enhance taste, appearance, and product value.

7. Final Drying

The final drying process ensures the required moisture content, longer shelf life, and stable product quality before packaging.


Wide Range of Cereal Products

This versatile breakfast cereal processing line can produce:

  • Corn Flakes

  • Large Corn Flakes

  • Ready-to-Eat Breakfast Cereals

  • Chocolate Coated Breakfast Cereals

  • Colored Cereal Rings

  • Cereal Circles

  • Puffed Grain Snacks

  • Fortified Nutritional Cereals

With increasing global demand for convenient and healthy breakfast options, this production line helps manufacturers create innovative cereal products for both snack and meal replacement markets.

Technical Specifications

Model Power Supply Installed Power Actual Power Consumption Production Line Dimensions Output Capacity
DS56 380V / 50Hz 118 kW 88 kW 48 × 2 × 2.5 m 120–150 kg/h
DZ65 380V / 50Hz 126 kW 96 kW 50 × 2 × 2.5 m 150–200 kg/h
DZ85 380V / 50Hz 156 kW 128 kW 68 × 2.5 × 2.5 m 300–500 kg/h

Note: Power supply voltage can be customized according to different countries and overseas market requirements.

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Product Details

Corn Flakes & Breakfast Cereal Production Line Solution

Fully Automatic Corn Flakes Manufacturing & Breakfast Cereal Processing Plant

Jinan Saixin Machinery Co., Ltd. provides an advanced Corn Flakes & Breakfast Cereal Production Line designed for the efficient production of various ready-to-eat cereals, corn flakes, oat flakes, puffed cereals, cereal rings, and nutritious grain-based breakfast products. Utilizing advanced food extrusion technology, this fully automated production system delivers consistent product quality, high production efficiency, and reliable operation for modern food manufacturers.

Using raw materials such as corn flour, oat flour, rice flour, and other cereal grains, the extrusion process transforms the ingredients into different shapes including granules, rings, balls, and puffed products. Through additional flaking, drying, high-temperature puffing, and coating processes, manufacturers can produce premium-quality corn flakes and flavored breakfast cereals with excellent texture, taste, and appearance.


Complete Corn Flakes & Breakfast Cereal Production Process

The automatic cereal production line includes the following processing stages:

1. Raw Material Mixing

Different cereal flours and nutritional ingredients are accurately blended to create a uniform raw material mixture, ensuring stable product quality and consistent flavor.

2. Extrusion & Puffing

The mixed materials are processed through a high-performance food extruder, where controlled temperature and pressure create expanded cereal products with the desired shape, texture, and density.

3. Flaking

The puffed cereal particles are compressed into thin flakes to create traditional corn flakes and other flake-style breakfast cereals.

4. Initial Drying

The first drying stage removes excess moisture and stabilizes the cereal structure for further processing.

5. Secondary High-Temperature Puffing

A secondary puffing process improves the crispiness, texture, and eating quality of the finished cereal products.

6. Coating & Sugar Spraying

The coating system applies sugar, chocolate, vitamins, flavors, or other nutritional ingredients to enhance taste, appearance, and product value.

7. Final Drying

The final drying process ensures the required moisture content, longer shelf life, and stable product quality before packaging.


Wide Range of Cereal Products

This versatile breakfast cereal processing line can produce:

  • Corn Flakes

  • Large Corn Flakes

  • Ready-to-Eat Breakfast Cereals

  • Chocolate Coated Breakfast Cereals

  • Colored Cereal Rings

  • Cereal Circles

  • Puffed Grain Snacks

  • Fortified Nutritional Cereals

With increasing global demand for convenient and healthy breakfast options, this production line helps manufacturers create innovative cereal products for both snack and meal replacement markets.

Technical Specifications

Model Power Supply Installed Power Actual Power Consumption Production Line Dimensions Output Capacity
DS56 380V / 50Hz 118 kW 88 kW 48 × 2 × 2.5 m 120–150 kg/h
DZ65 380V / 50Hz 126 kW 96 kW 50 × 2 × 2.5 m 150–200 kg/h
DZ85 380V / 50Hz 156 kW 128 kW 68 × 2.5 × 2.5 m 300–500 kg/h

Note: Power supply voltage can be customized according to different countries and overseas market requirements.

About the Company

Jinan Saixin Machinery Co., Ltd.,
Area C, No. 1341 Kechuang Road, Licheng District, , Jinan, Shandong, China
10 Listed Products
Official Company
Registered with us since 1 month

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